Pioneer Metal Finishing

EnduraGuard™

EnduraGuard™ is the latest breakthrough from Pioneer Metal Finishing that works particularly well on die castings and wrought alloys.

Ask about EnduraGuard™ for extreme corrosion protection needs.

  • Endures 1000+ hours of salt spray with a crosshatch test*
  • Guards against Acid and Alkaline attacks
  • Fights filiform corrosion
  • Improves appearance and has a non-aging finish
  • Unmatched color consistency

*Results may vary depending upon alloy constituents of casting and actual conditions

Comparative Testing of Conventional E-Coat vs EnduraGuard™

Test 1: Acid Test

One E-coated part and one EnduraGuard™ treated part was placed in an acidic solution consisting of 13% Sulfuric Acid by volume. The parts were left in the solution for a total of 80 hours at room temperature. After exposure, the parts were rinsed and dried for inspection. The following photos illustrate that the E-coat part had large areas of peeling as well as severe areas of corrosion, particularly on the inside of the part.

E-coat photo

Conventional E-Coat

After 80 hours in 13% Sulfuric Acid Solution

EnduraGuard™ photo

EnduraGuard™

After 80 hours in 13% Sulfuric Acid Solution

Test 2: Corrosion Resistance Test (Salt spray test with a crosshatch)

The salt spray test was done according to ASTM B117. The E-Coated part shows severe corrosion, particularly on the inside of the part. The crosshatched area shows creeping of the cross, indicating corrosion. The part with the EnduraGuard™ treatment shows small areas of corrosion where the part was racked during coating. The rest of the part showed no signs of corrosion. The crosshatched area shows minor corrosion, but no creeping of the cross, indicating no spreading of the corroded area.

E-coat photo

Conventional E-Coat

After 90 hours salt spray with a crosshatch test

EnduraGuard™ photo

EnduraGuard™

After 90 hours salt spray with a crosshatch test

EnduraGuard™

Time lapse from 200 hours to over 3200 hours

In a different application, EnduraGuard™ held up over 3200 hours of salt spray with a crosshatch test.The photos below illustrate how EnduraGuard™ resisted corrosion.

After 200 hours

After 445 hours

After 1264 hours

After 3217 hours

Summary

The tests performed show the following results:

Coating Hardness
EnduraGuard™ gives significant improvement compared to conventional E-coating.
Acid Resistance
EnduraGuard™ showed significant improvement compared to conventional E-coating.
Corrosion Resistance
EnduraGuard™ gives a significant improvement in corrosion resistance compared to conventional E-coating. Samples processed in the laboratory indicate corrosion resistance in excess of 1,000 hours of salt spray.